Robot Cell
| CLASS 1 Laser Product. | ||
| All cell controls unified on single control panel. | ||
| Meltio Space 1 (one) year subscription. | ||
| Everything is sent integrated and tested. | ||
| Large 3D Printing Volume with Continuous positioner axes interpolation. | ||
| The final reseller/integrator focuses work on training and enabling the client to manufacture parts. | ||
| All equipment and peripherals anchored on the platform. | ||
| Load and unload from truck with regular size and load forklift. | ||
| Standard CE certification. | ||
| Includes 300x400mm actively cooled build platform and buildplates. | ||
| Steel platform with leveling points and wiring ducts. |
| Power Input: | Three phase 400V 50Hz 5 poles (3W+N+PE) Protection up to 50A 20kw peak power consumption Average power consumption at 15-18 A: -> 7kw | |
| Alternative Power Input Upon Request: | Three phase 440V 60Hz 5 poles (3W + N + PE) Three phase 230V 60Hz 3 poles (3W) | |
| Carbon Steels: | High impact strength, retain hardness at high temperatures | |
| General dimensions: | Ducts for wiring and integration elements, allowing a clean floor. 4.050 x 2.350 x 3.000 mm | |
| Structural support: | Laser safe enclosure according to IEC 60825-1 and IEC 60825-4. | |
| Leveling points: | Robot Cell product as Class 1, reducing the risks for the user. | |
| Oxidation resistance: | Highly fire-resistant enclosure materials that do not produce toxic particles. Specifically: B-s2,d0 according to UNE EN 13501-1 | |
| Single three-phase connector input. | Safe environment for the end customer. | |
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All cell controls unified on single control panel: – Cell Controls: Open doors and arm security – Robot Controls: Motors On, Mode Selector and Emergency |
European CE and laser safety regulations. UCKA in UK and UL in America to be evaluated. | |
| Connected to the customer’s local network (LAN) for PC interconnectivity. | Laser safe enclosure according to IEC 60825-1 and IEC 60825-4. | |
| ABB’s SafeMove to avoid collisions with enclosure. | Fully Tested. | |
| Specific Quality Controls before and after integration, ensuring maximum performance at its final destination. | ||
| Meltio Engine Control Unit. | ||
| Engine and Build Platform Water Chillers. | ||
| External Feeders, for spool holders and drums of +100kg | ||
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Inert Gas Supply options: – Attachments for three 50L Argon bottles with non-return valves. – Optional Meltio Gas Regulator – Or Supplied by customer |
| Load: | 500 kg max load (Standard) | |
| Positioner Interpolation: | ø 1000 mm x 1200 mm | |
| No Positioner Interpolation: |
2000 x 1000 x 1000 mm Custom build platform not included No positioner movement, only robot tool orientation | |
| Actively Cooled Build Platform: |
Buildplate 300x400mm Buildplate 150x200mm Buildplate 120x100mm | |
| Updated and renewed User Interface. | ||
| Timeline for Sensors Analysis. | ||
| Custom profiles without the need of writing macros, every possibility parametrized. | ||
| Live 3D model based on reading TCP positions from robot. | ||
| HD Webcam. | ||
| Profiles for Meltio Materials and Meltio Space. | ||
| Compatible with Welding Camera. |
| Laser System: | Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR) 1000W 9 x 450 nm direct diode lasers | |
| Printhead: | Robot Mounted 20.5 to 23 kg | |
| Printhead Size (WxDxH): | 262 x 272 x 572 mm | |
| Control Unit: | Wall mounted, air-cooled 80.5 kg 600 x 300 x 800 mm. Separate wall mounted 27″ HMI | |
| Cooling: | Water-cooled deposition head. Chiller Included | |
| Print Envelope (WxDxH): | Depending on robot’s reach | |
| Process Control: | Melt Pool Camera & Closed-loop wire modulation | |
| Power Input: | 200/240 V 3W+PE 380/415 V 3W+N+PE | |
| Power Consumption: | 9,2 kW peak 2-5 kw avg. | |
| Slicer Software: | Meltio Space 1-year subscription included | |
| Feeder System: | Quad-point traction servomotor feeder, frictionless liners | |
| Wire Feedstock: | Diameter: 0.8-1.2 mm / Spool Type: BS300 External wire drum ready | |
| Product Configurations: | Single or Dual Wire | |
| Compatible Materials: | Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold alloys and more | |
| Laser System: | Infrarred Laser 1200W 6 x 976 nm direct diode lasers + fibers & colimators | |
| Printhead: | 15.5 kg | |
| Printhead Size (WxDxH): | 230 x 310 x 710 mm | |
| Control Unit: | Floor Mounted (Wheeled) 125 kg with 27″ HMI 390 x 650 x 1600 (deployed screen) | |
| Cooling: | Water-cooled control unit and deposition head. Chiller included | |
| Print Envelope (WxDxH): | Depending on robot’s reach | |
| Process Control: | Closed-loop, wire modulation | |
| Power Input: | 200/240 V 3W+PE 380/415 V 3W+N+PE | |
| Power Consumption: | 2 – 5 kW peak depending on selected options | |
| Slicer Software: | Meltio Space 1-year subscription included | |
| Feeder System: | Dual traction stepper motors + External Feeder (Push-pull system), conventional wire liners | |
| Wire Feedstock: | Diameter: 0.8-1.2 mm / Spool Type: BS300 External wire drum ready | |
| Product Configurations: | Single or Dual Wire | |
| Compatible Materials: | Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium and more | |
