Filament Maker TWO

Designed for Research, Recycling, and Filament Production

An intelligent filament extrusion system that integrates sensing, heating, pulling, and winding to deliver stable output with minimal manual adjustment.

Bring material processing in-house for faster development and repeatable production.

From Concept to Filament

Filament Maker TWO supports material evaluation, extrusion optimization, and filament production for testing, validation, and in-house manufacturing.

Built for material development, recycled polymer processing, and consistent industrial filament production.

From Concept to Filament

Filament Maker TWO supports material evaluation, extrusion optimization, and filament production for testing, validation, and in-house manufacturing.

How It Works

See how filament is produced, from initial setup to the finished spool.

Process a Wide Range of Polymers

Compatible with a broad range of thermoplastics, supporting material development, validation, and application-specific production.

Recycled & Common Polymers

PET
PLA
PP
HDPE

PETG
ABS
PS
LDPE

Engineering Polymers

TPE
PCL
PA66
PA

ASA
PA12

High-Performance Polymers

PEEK
PEI
PSU

PEKK
PPSU

Recycled & Common Polymers

PET
PLA
PP
HDPE

PETG
ABS
PS
LDPE

Engineering Polymers

TPE
PCL
PA66
PA

ASA
PA12

High-Performance Polymers

PEEK
PEI
PSU

PEKK
PPSU

Additive and Composite Materials

Process a broad range of additives and composite formulations to develop advanced, application-specific materials.

Carbon fiber
Ceramic powder
Chemical additives
Metal powder
Wood

Glass fiber
Nanoparticles
Blends of polymers
Biodegradable polymers

Carbon fiber
Ceramic powder
Chemical additives

Metal powder
Wood
Glass fiber

Nanoparticles
Blends of polymers
Biodegradable polymers

Fits the Way You Work

Independent Material Validation

Evaluate materials, analyze extrusion behavior, and optimize processing conditions for consistent results.

Integrated Recycling Solutions

Works with shredding and drying systems to recycle in-house polymers and support circular material workflows.

Scalable Production Workflows

Ideal for production environments requiring stable output, long runs, and consistent quality.

Independent Material Validation

Evaluate materials, analyze extrusion behavior, and optimize processing conditions for consistent results.

Integrated Recycling Solutions

Works with shredding and drying systems to recycle in-house polymers and support circular material workflows.

Scalable Production Workflows

Ideal for production environments requiring stable output, long runs, and consistent quality.

Low-Maintenance, High-Uptime Design

The split housing design enables quick access for maintenance, material changes, and troubleshooting to maximize uptime.

Quick screw removal for cleaning between runs and monitoring material behavior such as melting, dispersion, or degradation
Faster troubleshooting through direct visibility and access to internal components
Efficient material switching to support iterative workflows and minimize downtime between runs
Accessible component design, including insulation sleeve, die head, and nozzle, for straightforward maintenance

Low-Maintenance, High-Uptime Design

The split housing design enables quick access for maintenance, material changes, and troubleshooting to maximize uptime.

Quick screw removal for cleaning between runs and monitoring material behavior such as melting, dispersion, or degradation
Faster troubleshooting through direct visibility and access to internal components
Efficient material switching to support iterative workflows and minimize downtime between runs
Accessible component design, including insulation sleeve, die head, and nozzle, for straightforward maintenance

Live Monitoring and Process Control

Continuously monitor and control the extrusion process to ensure stable performance and reliable filament production.

High-speed 3-axis filament sensor (10μm resolution, > 25 measurements per second), measuring for filament ovality
Real-time data logging + remote access, using the InfluxDB software
Infrared thermal camera measuring the filament surface temp before it reaches the puller wheels, ensuring consistent filament quality, especially for high-temp materials
Automatic spool fullness detection

Live Monitoring and Process Control

Continuously monitor and control the extrusion process to ensure stable performance and reliable filament production.

High-speed 3-axis filament sensor (10μm resolution, > 25 measurements per second), measuring for filament ovality
Real-time data logging + remote access, using the InfluxDB software
Infrared thermal camera measuring the filament surface temp before it reaches the puller wheels, ensuring consistent filament quality, especially for high-temp materials
Automatic spool fullness detection

One System, Total Control

An integrated control system synchronizes sensing, heating, pulling, and winding for faster, more stable production with minimal manual adjustment.

Touchscreen interface with direct access to parameter controls and real-time system feedback
Variable puller tension to accommodate different materials and maintain filament consistency
Spool chuck design for faster loading and reduced setup time
Up to 3 kg spool capacity to support longer, uninterrupted runs

One System, Total Control

An integrated control system synchronizes sensing, heating, pulling, and winding for faster, more stable production with minimal manual adjustment.

Touchscreen interface with direct access to parameter controls and real-time system feedback
Variable puller tension to accommodate different materials and maintain filament consistency
Spool chuck design for faster loading and reduced setup time
Up to 3 kg spool capacity to support longer, uninterrupted runs

Flexible Platform Configuration

Designed for flexibility, the modular platform supports evolving workflows through configurable setups, broad material compatibility, and easy system integration.

Continuous firmware updates to improve performance and extend system capabilities over time
Continuous firmware updates to improve performance and extend system capabilities over time
Open integration capabilities for connecting with external systems and data environments
Support for custom attachments, including feeders, mixers, and additional components
Modular add-ons developed in collaboration with the 3devo R&D team

Flexible Platform Configuration

Designed for flexibility, the modular platform supports evolving workflows through configurable setups, broad material compatibility, and easy system integration.

Continuous firmware updates to improve performance and extend system capabilities over time
Continuous firmware updates to improve performance and extend system capabilities over time
Open integration capabilities for connecting with external systems and data environments
Support for custom attachments, including feeders, mixers, and additional components
Modular add-ons developed in collaboration with the 3devo R&D team

Precision Control for Consistent Processing

Precisely control key extrusion parameters to optimize material behavior and ensure consistent processing across a wide range of materials and applications.

Near-zero RPM fluctuation enabled by a powerful extruder drive system, supporting steady material flow and uniform output
Extended screw design for improved melt behavior, with options for mixing, precision, or custom configurations
Temperature control across multiple heating zones for reliable processing across different materials
Cooled hopper with temperature monitoring to preserve material integrity before extrusion
Material and spooling presets to streamline setup and reduce variability between runs

Precision Control for Consistent Processing

Precisely control key extrusion parameters to optimize material behavior and ensure consistent processing across a wide range of materials and applications.

Near-zero RPM fluctuation enabled by a powerful extruder drive system, supporting steady material flow and uniform output
Extended screw design for improved melt behavior, with options for mixing, precision, or custom configurations
Temperature control across multiple heating zones for reliable processing across different materials
Cooled hopper with temperature monitoring to preserve material integrity before extrusion
Material and spooling presets to streamline setup and reduce variability between runs

TECHNICAL SPECIFICATIONS
SIZE AND WEIGHT
Dimensions	606 × 258 × 526 mm (23.8 × 10.1 × 20 in)
Weight	42 kg (92 lb)
EXTRUSION DRIVE
Max. torque	40 Nm
RPM	0 – 15 RPM
HOPPER SYSTEM
Volume	2.6 L
Active cooled	Yes
BAND HEATERS
Max. Temperature	450 °C
Heating zones	4
Heater power	230W per zone
COMPRESSION SCREW
Screw Material	High Chromium and Molybdenum steel alloy
Hardening treatment	Nitrided
Compression	3 stages
Screw Type	Interchangeable
Compression Ratio	2,25
L/D ratio	17,75
FILAMENT SENSOR
Type	Optical
Resolution	10 µm
Framerate	5 fps
Measurements	> 25 per second
Measurements axis	3
Thermal sensor	Yes
PULLER
Low Temp High Grip Max.	100 °C
High Temp Nonstick Max.	380 °C
Puller Tensioner	Adjustable
SPOOLING
Max. Spool diameter	300 mm (11.81 in)
Spool Inner diameter	49 - 55 mm (1.92 - 2.16 in)
Max. Spool width	100 mm (3.93 in)
Max. Spool weight	3 kg (6.6 lb)
Automatic tensioner	Yes
Friction wheel	Yes
Spooling system	Self tightening spool holder
ENERGY
Consumption average	300 – 400 W
Consumption Max.	1300 W
Voltage	230 V or 110 V
Frequency	50 – 60 Hz
CONNECTIONS
CAN-bus	2 ports
Networking	Ethernet
Power plug	Schuko male to C13
USB	USB - B

Start printing your own metal parts today

Talk to our experts via Online consultation and request for a demo

INQUIRE NOW

Filament Maker TWO