Meltio CNC Integration metal deposition system — OmniFab Philippines
meltio

CNC Integration

Transform Any VMC into a Metal 3D Printer

An affordable hybrid manufacturing solution that fits most vertical machining centers, enabling metal 3D printing and machining of complex geometries in a single process.

The Meltio Engine Integration Kit is ideal for near-net-shape manufacturing, repair, and feature addition.

Hybrid Manufacturing

Produce highly complex parts with machining tolerances in a single process.

Geometry Freedom

The working envelope is limited only by the size of the motion system, providing maximum design flexibility.

Retrofitting

Transform any CNC machine into a hybrid metal manufacturing system, expanding its production capabilities.

Part Repair

A cost-effective solution for component repair, part augmentation, and feature addition.

Meltio Engine Blue Integration Kit

GENERAL SPECIFICATIONS

GENERAL SPECIFICATION
Laser System: Blue Laser (Higher absorption and power efficiency; wider range of compatible materials than IR)
1000W 9 x 450 nm direct diode lasers
Printhead:Mounted on the right side of the spindle 32.5 to 35 kg
Printhead Retracted Size (WxDxH):280 x 332 x 684 mm
Printhead Unretracted Size (WxDxH):280 x 332 x 943 mm
Control Unit:Mounted on machining center, air-cooled 80.5 kg 600 x 300 x 800 mm. 17" HMI screen placed beside CNC controller
Cooling:Water-cooled deposition head. Chiller Included
Print Envelope (WxDxH):Depending on the machining center
Process Control:Melt Pool Camera & Closed-loop wire modulation

POWER SUPPLY

POWER SUPPLY
Power Input:200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption:9,2 kW peak 2-5 kw avg.

MATERIALS AND SOFTWARE

MATERIALS AND SOFTWARE
Slicer Software: Meltio relies on its Software Partners Ecosystem for the Hybrid process, including additive and subtractive
Feeder System:Quad-point traction servomotor feeder, frictionless liners
Wire Feedstock:Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready
Product Configurations:Single or Dual Wire
Compatible Materials:Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium, Copper Alloys, Gold alloys and more

Meltio Engine IR Integration Kit

GENERAL SPECIFICATIONS

GENERAL SPECIFICATIONS
Laser System: Infrarred Laser
1200W 6 x 976 nm direct diode lasers + fibers & colimators
Printhead:Mounted on the right side of the spindle 45 kg
Printhead Retracted Size (WxDxH):255 x 320 x 1075 mm
Printhead Unretracted Size (WxDxH):255 x 320 x 1135 mm
Control Unit:Floor Mounted (Wheeled) 125 kg with 27" HMI screen 390 x 650 x 1600 (deployed screen)
Cooling:Water-cooled control unit and deposition head. Chiller included
Print Envelope (WxDxH):Depending on the machining center
Process Control:Closed-loop, wire modulation

POWER SUPPLY

POWER SUPPLY
Power Input:3-Phase 400V
Power Consumption:4 – 6 kW Peak depending on selected options

MATERIALS AND SOFTWARE

MATERIALS AND SOFTWARE
Slicer Software: Meltio relies on its Software Partners Ecosystem for the Hybrid process, including additive and subtractive
Feeder System:Dual traction stepper motors + External Feeder (Push-pull system), conventional wire liners
Wire Feedstock:Diameter: 0.8-1.2 mm / Spool Type: 8S300 External wire drum ready
Product Configurations:Single or Dual Wire
Compatible Materials:Stainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium and more

Start printing your own metal parts today

Talk to our experts via Online consultation and request for a demo

INQUIRE NOW