3devo Brand by OmniFab

Two Fusion - Filament Maker Two

Built for Research, Recycling, and Filament Production

An intelligent filament extrusion system that integrates sensing, heating, pulling, and winding to deliver stable output with minimal manual intervention.

Accelerate material development and ensure repeatable production with in-house material processing.

Material Validation and Filament Production

Filament Maker Two enables teams to evaluate material behavior, optimize extrusion conditions, and produce filament for testing, validation, and in-house production.

Ideal for material development, recycled polymer applications, and industrial filament production that demand consistent performance.

Material Validation and Filament Production

Filament Maker Two enables teams to evaluate material behavior, optimize extrusion conditions, and produce filament for testing, validation, and in-house production.

Ideal for material development, recycled polymer applications, and industrial filament production that demand consistent performance.

How It Works

Explore the extrusion process from initial setup to finished filament.

Compatible Polymers

Process a wide range of thermoplastics, from common polymers to high-performance materials, supporting both material development and application-specific workflows.

Recycled & Common Polymers

  • PET
  • PLA
  • PP
  • HDPE
  • PETG
  • ABS
  • PS
  • LDPE
  • PC
  • PHB

Engineering Polymers

  • TPU
  • POM
  • PA6
  • PVA
  • TPE
  • PCL
  • PA66
  • PA
  • ASA
  • PA12

High-Performance Polymers

  • PEEK
  • PEI
  • PSU
  • PEKK
  • PPSU

Recycled & Common Polymers

  • PET
  • PLA
  • PP
  • HDPE
  • PETG
  • ABS
  • PS
  • LDPE
  • PC
  • PHB

Engineering Polymers

  • TPU
  • POM
  • PA6
  • PVA
  • TPE
  • PCL
  • PA66
  • PA
  • ASA
  • PA12

High-Performance Polymers

  • PEEK
  • PEI
  • PSU
  • PEKK
  • PPSU

Additives and Composites

Develop advanced material formulations using a wide range of additives and composite inputs.

  • Carbon fiber
  • Ceramic powder
  • Chemical additives
  • Metal powder
  • Wood
  • Glass fiber
  • Nanoparticles
  • Blends of polymers
  • Biodegradable polymers
  • Carbon fiber
  • Ceramic powder
  • Chemical additives
  • Metal powder
  • Wood
  • Glass fiber
  • Nanoparticles
  • Blends of polymers
  • Biodegradable polymers

Engineered for Maximum Uptime

The split housing design provides quick access for maintenance, material changes, and troubleshooting, helping maximize system uptime.

  • Quick screw removal for cleaning between runs and monitoring material behavior such as melting, dispersion, or degradation
  • Faster troubleshooting through direct visibility and access to internal components
  • Efficient material switching to support iterative workflows and minimize downtime between runs
  • Accessible component design, including insulation sleeve, die head, and nozzle, for straightforward maintenance

Engineered for Maximum Uptime

The split housing design provides quick access for maintenance, material changes, and troubleshooting, helping maximize system uptime.

  • Quick screw removal for cleaning between runs and monitoring material behavior such as melting, dispersion, or degradation
  • Faster troubleshooting through direct visibility and access to internal components
  • Efficient material switching to support iterative workflows and minimize downtime between runs
  • Accessible component design, including insulation sleeve, die head, and nozzle, for straightforward maintenance

Real-Time Monitoring and Process Control

Monitor and control the extrusion process in real time to maintain stable performance and consistent filament production.

  • High-speed 3-axis filament sensor (10μm resolution, > 25 measurements per second), measuring for filament ovality
  • Real-time data logging + remote access, using the InfluxDB software
  • Infrared thermal camera measuring the filament surface temp before it reaches the puller wheels, ensuring consistent filament quality, especially for high-temp materials
  • Automatic spool fullness detection

Real-Time Monitoring and Process Control

Monitor and control the extrusion process in real time to maintain stable performance and consistent filament production.

  • High-speed 3-axis filament sensor (10μm resolution, > 25 measurements per second), measuring for filament ovality
  • Real-time data logging + remote access, using the InfluxDB software
  • Infrared thermal camera measuring the filament surface temp before it reaches the puller wheels, ensuring consistent filament quality, especially for high-temp materials
  • Automatic spool fullness detection

Complete Process Control

An integrated control system synchronizes sensing, heating, pulling, and winding to deliver stable, efficient production with minimal manual adjustment.

  • Touchscreen interface with direct access to parameter controls and real-time system feedback
  • Variable puller tension to accommodate different materials and maintain filament consistency
  • Spool chuck design for faster loading and reduced setup time
  • Up to 3 kg spool capacity to support longer, uninterrupted runs

Complete Process Control

An integrated control system synchronizes sensing, heating, pulling, and winding to deliver stable, efficient production with minimal manual adjustment.

  • Touchscreen interface with direct access to parameter controls and real-time system feedback
  • Variable puller tension to accommodate different materials and maintain filament consistency
  • Spool chuck design for faster loading and reduced setup time
  • Up to 3 kg spool capacity to support longer, uninterrupted runs

Flexible System Configuration

Designed for flexibility, the modular platform supports evolving workflows with configurable setups, broad material compatibility, and seamless system integration.

  • Continuous firmware updates to improve performance and extend system capabilities over time
  • Continuous firmware updates to improve performance and extend system capabilities over time
  • Open integration capabilities for connecting with external systems and data environments
  • Support for custom attachments, including feeders, mixers, and additional components
  • Modular add-ons developed in collaboration with the 3devo R&D team

Flexible System Configuration

Designed for flexibility, the modular platform supports evolving workflows with configurable setups, broad material compatibility, and seamless system integration.

  • Continuous firmware updates to improve performance and extend system capabilities over time
  • Continuous firmware updates to improve performance and extend system capabilities over time
  • Open integration capabilities for connecting with external systems and data environments
  • Support for custom attachments, including feeders, mixers, and additional components
  • Modular add-ons developed in collaboration with the 3devo R&D team

Precision Control for Consistent Results

Optimize material behavior and maintain consistent processing through precise control of key extrusion parameters.

  • Near-zero RPM fluctuation enabled by a powerful extruder drive system, supporting steady material flow and uniform output
  • Extended screw design for improved melt behavior, with options for mixing, precision, or custom configurations
  • Temperature control across multiple heating zones for reliable processing across different materials
  • Cooled hopper with temperature monitoring to preserve material integrity before extrusion
  • Material and spooling presets to streamline setup and reduce variability between runs

Precision Control for Consistent Results

Optimize material behavior and maintain consistent processing through precise control of key extrusion parameters.

  • Near-zero RPM fluctuation enabled by a powerful extruder drive system, supporting steady material flow and uniform output
  • Extended screw design for improved melt behavior, with options for mixing, precision, or custom configurations
  • Temperature control across multiple heating zones for reliable processing across different materials
  • Cooled hopper with temperature monitoring to preserve material integrity before extrusion
  • Material and spooling presets to streamline setup and reduce variability between runs
TECHNICAL SPECIFICATIONS
SIZE AND WEIGHT
Dimensions606 × 258 × 526 mm (23.8 × 10.1 × 20 in)
Weight42 kg (92 lb)
EXTRUSION DRIVE
Max. torque40 Nm
RPM0 – 15 RPM
HOPPER SYSTEM
Volume2.6 L
Active cooledYes
BAND HEATERS
Max. Temperature450 °C
Heating zones4
Heater power230W per zone
COMPRESSION SCREW
Screw MaterialHigh Chromium and Molybdenum steel alloy
Hardening treatmentNitrided
Compression3 stages
Screw TypeInterchangeable
Compression Ratio2,25
L/D ratio17,75
FILAMENT SENSOR
TypeOptical
Resolution10 µm
Framerate5 fps
Measurements> 25 per second
Measurements axis3
Thermal sensorYes
PULLER
Low Temp High Grip Max.100 °C
High Temp Nonstick Max.380 °C
Puller TensionerAdjustable
SPOOLING
Max. Spool diameter300 mm (11.81 in)
Spool Inner diameter49 - 55 mm (1.92 - 2.16 in)
Max. Spool width100 mm (3.93 in)
Max. Spool weight3 kg (6.6 lb)
Automatic tensionerYes
Friction wheelYes
Spooling systemSelf tightening spool holder
ENERGY
Consumption average300 – 400 W
Consumption Max.1300 W
Voltage230 V or 110 V
Frequency50 – 60 Hz
CONNECTIONS
CAN-bus2 ports
NetworkingEthernet
Power plugSchuko male to C13
USBUSB - B

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